20160206

2016_02_08-2_01_14-pmStart of inventory. My kit consists of a QuickBuild Fuselage, QuickBuild Wings, Empennage built by the original purchaser in 2011. Kit was sold to another party who did little or no building and decided to sell the kit to start building an RV-10 because he wanted a four place aircraft.

 

 

 

 

 

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20160820

Most of July was spent on my “day-job” at my Florida office. I did make time to attend 2016 Air Venture in Oshkosh (pics posted later).

Work resumed on Service Bulletin 14-01-31, (Cracking near the bend in horizontal stabilizer front spar), in late August.

2016_08_20-11_03_06-amStep 1. Only applies to fully assembled aircraft.

Step 2. Remove the two most inboard rivets common between the HS-601PP Skins and the top and bottom flanges of the HS-702 Front Spar for both sides of the assembly.

Step 3. Remove the rivets attaching the HS-404 Nose Ribs and HS-405 Main Ribs to the skins.

Step 4. Remove the rivets holding the HS-404 Nose Ribs and HS-405 Main Ribs to the front and rear spars.

 

 

Step 5: Inspect the HS-405 Main Ribs removed in Step 4 for cracks.

2016_08_20-11_03_24-amStep 6: Remove the rivets holding the HS-710 Reinf. Angle to the front spar. Remove the angle and double check that the corners of the fwd facing flange have been relieved.

Step 7: Remove the rivets holding the HS-714 Splice Angle to the front spar.

Step 8: Inspect the corners at the inboard end of the top and bottom fwd spar flanges on the left and right spar halves for the presence of relief notches

Step 9: Carefully inspect any detected cracks for length and termination point – N/A my aircraft has flown yet.

 

2016_08_21-12_35_42-pm

Step 10: Trim the upper and lower inboard flanges of the Front Spar. (Insert a piece of stainless steel sheet scrap between the skin and the flange of the front spar to protect the skin from damage while trimming.) Radius and deburr as well as possible, the cut edge of the spar flange. We have obtained good results using a Dremel™ style tool with a thin abrasive cutting disk, to make the cut.

2016_08_21-12_36_02-pm

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Step 11: Radius the outboard forward “cut” edge

 

 

 

 

 

 

 

 

 

 

 

20160630

Closer inspection of the affected area. Inspection shows rivet gun and pneumatic drill tool marks.2016_06_30 9_50_04 AM2016_06_30 9_49_16 AM2016_06_30 9_49_10 AM2016_06_30 9_49_24 AM This picture shows a problem area that a stress crack would probably form. The rough corner needs to have an acceptable radius replace the ragged edge.2016_06_30 9_49_00 AM2016_06_30 9_48_46 AM2016_06_30 9_48_38 AM2016_06_30 9_48_12 AM

20160621

Drilled out the blind rivets holding F-742-L & R Aft Seat Floor to the seat floor ribs. Also drilled out the blind rivets holding F-747-L & R Baggage Floor panels to the baggage compartment ribs.2016_06_21 8_20_36 AM2016_06_21 8_20_18 AM2016_06_21 8_20_04 AM2016_06_21 8_19_50 AM2016_06_21 8_19_34 AM2016_06_21 8_15_02 AM2016_06_21 8_14_26 AM2016_06_21 8_11_30 AM2016_06_21 8_11_08 AM2016_06_21 7_59_36 AM2016_06_21 7_59_28 AM2016_06_21 7_58_58 AM2016_06_21 7_58_40 AM  I found screws and un-bucked flush head rivets beneath the removed panels.

20160118

Pre-Buy Inspection of RV-7A in Valencia, CA industrial park. I had two friends help me check out the 2011 originally purchased RV-7A Tip-Up kit. Both friends had completed RV-8s from quick-build kits.Fuse_FrontFuse_1Fuse_2Fuse_BackRight_Wing_ws_3Wing_StandLeft_Wing_ws_1Left_Wing_ns_1Flaps_Ail_Tips_1Plans_Parts_1Parts_VS_2HS_3HS_1HS_2